Future of Bioprocessing: Top Equipment & Growth Insights (2023

Executive Summary

The global biopharma process equipment market is experiencing a transformative phase, projected to grow from USD 11.8 billion in 2023 to USD 33.2 billion by 2031. This trajectory reflects a strong compound annual growth rate (CAGR) of 13.9%. This expansion is largely driven by the increasing burden of chronic diseases, rapid advancements in biopharmaceutical manufacturing technologies, and an accelerating demand for precision and personalized medicine.

Key growth enablers include widespread adoption of single-use technologies, robust investments in vaccine manufacturing infrastructure, and the automation of bioprocessing. Technological evolution and innovation in equipment design, particularly with a focus on sustainability and efficiency, are reshaping the competitive landscape.

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Market Dynamics

Key Growth Drivers

One of the primary forces propelling the market is the global surge in chronic illnesses such as cancer, diabetes, and autoimmune disorders. These conditions necessitate complex biological therapies, increasing the reliance on high-performance bioprocessing equipment.

Technological advancements are another critical driver. Innovations in automation, artificial intelligence (AI), and machine learning are significantly streamlining drug manufacturing processes. These technologies reduce contamination risks, minimize human error, and enhance reproducibility and process control. The rise of single-use bioreactors and systems has also played a pivotal role in minimizing downtime and operational costs while improving turnaround times in production.

Government backing is a major tailwind for the industry. Following the COVID-19 pandemic, many national and regional governments have made substantial investments in vaccine development infrastructure and biologics production. This has further increased the demand for cutting-edge equipment that meets high regulatory and production standards.

Key Challenges

Despite this promising landscape, there are barriers to entry and expansion. Foremost among these is the high capital expenditure required for acquiring and integrating advanced biopharma equipment. This can be particularly challenging for small and medium-sized biotech firms.

Additionally, while single-use systems offer clear operational benefits, they have raised environmental concerns due to the substantial volume of plastic waste they generate. This has sparked growing demand for eco-friendly, recyclable, or biodegradable alternatives, which are still under development or not widely adopted due to cost and performance trade-offs.

Segmental Analysis

By Equipment Type

Bioreactors remain the cornerstone of the biopharmaceutical manufacturing process. In 2023, they accounted for over one-third of the total market revenue. Their dominance is expected to persist due to their central role in upstream bioprocessing. Continuous innovations, including single-use bioreactors and perfusion technologies, are ensuring strong future growth.

Chromatography systems are essential in downstream processing for purification and separation of biologics. The segment held nearly a quarter of the market in 2023 and is expected to reach nearly USD 8 billion by 2031. The rising complexity of biologics is pushing for advanced chromatography solutions.

By Technology

The shift toward single-use technology is revolutionizing the industry. Representing more than 63% of the market in 2023, these systems reduce contamination risks and eliminate the need for time-consuming cleaning and sterilization procedures. Their operational flexibility makes them particularly attractive for multi-product facilities.

On the other hand, reusable technologies, while more capital-intensive, remain relevant due to their cost-effectiveness in high-volume production. Valued at USD 4.3 billion in 2023, this segment is expected to grow significantly as companies continue to balance operational efficiency with environmental concerns.

By Automation Level

Semi-automated systems currently lead the automation segment. These systems combine the precision of automation with the flexibility of human oversight, providing a cost-effective solution for many manufacturers. With a CAGR of 13.6%, their adoption is expected to remain steady.

However, fully automated systems are gaining momentum due to their capacity to reduce errors, improve consistency, and comply with stringent regulatory standards. Their expected CAGR of 14.8% is a testament to the growing interest in end-to-end digitalized biomanufacturing.

By Capacity

In terms of production capacity, mid-scale systems (2,000L–10,000L) are the most widely used, particularly for clinical manufacturing and commercial production. Their scalability and versatility allow them to serve a broad range of biologic manufacturing needs.

Small-scale systems (500L–2,000L) are emerging as the fastest-growing capacity segment. This is due to the growing number of startups and smaller biotech firms entering the space, especially those focusing on personalized and niche therapies. Their compact footprint and flexibility make them ideal for early-stage production and pilot programs.

By Application

Drug development and production is the leading application segment, accounting for the largest market share in 2023. The continuous pipeline of new biologics, biosimilars, and therapeutic proteins ensures ongoing demand for advanced processing equipment.

Meanwhile, cell and gene therapy applications are emerging rapidly. This segment is expected to expand at a CAGR of 14.8%, as the market shifts toward customized, patient-specific treatments requiring specialized manufacturing platforms and containment protocols.

By End-User

Pharmaceutical companies dominate the market with a 40.8% share in 2023. Their larger capital budgets and R&D capabilities enable them to adopt cutting-edge technologies swiftly.

Biotechnology firms, however, are anticipated to experience the highest growth rate at 14.5%. These firms are typically more agile and innovative, focusing on next-gen therapies that require novel equipment configurations and technologies.

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Regional Analysis

The Asia-Pacific (APAC) region is expected to be the fastest-growing market during the forecast period, with a CAGR of 14.8%. This growth is fueled by rising investments in healthcare infrastructure, government incentives for biotech innovation, and a large, treatment-needing population. Countries such as China, India, and South Korea are becoming global hubs for biopharmaceutical manufacturing.

North America remains a leading market, bolstered by mature infrastructure, strong regulatory frameworks, and consistent R&D funding. The region is expected to maintain a steady CAGR of 13.5%, with the U.S. at the forefront of innovation in biopharma equipment.

Europe, with an estimated market share of 33.5% in 2024, continues to be a powerhouse in the sector. Countries like Germany, Switzerland, and the UK are home to major biopharma equipment manufacturers and enjoy a strong regulatory ecosystem that supports growth. Regulatory harmonization across the EU also facilitates cross-border trade and equipment standardization.

Competitive Landscape

The market is highly competitive and technologically dynamic. Leading players include:

Thermo Fisher Scientific Inc. – Known for its comprehensive range of bioprocess equipment and strong focus on integration and automation.
Danaher Corporation – A global leader in life sciences instrumentation, particularly in filtration and fluid management systems.
Sartorius AG – Specializes in single-use technologies and scalable bioreactors, with a strong emphasis on sustainable manufacturing.
Agilent Technologies, Inc. – Offers analytical equipment essential for quality control and validation in biopharmaceutical production.
Eppendorf AG – Focuses on lab-scale equipment, including bioreactors and fermenters, particularly in the early stages of drug development.

These companies are expanding their market presence through mergers, acquisitions, new product launches, and collaborative ventures. A growing number of strategic partnerships are being formed to enhance global reach and incorporate cutting-edge technologies.

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Strategic Outlook

The future of the global biopharma process equipment market is strongly aligned with innovation, sustainability, and responsiveness to emerging therapeutic modalities. Industry stakeholders are advised to:

Invest in automation and AI to streamline operations and comply with regulatory demands.
Develop or adopt sustainable single-use technologies to address environmental concerns.
Forge strategic partnerships to expand global footprints and diversify product portfolios.
Focus on modular and flexible equipment that can support both batch and continuous manufacturing for various scales and product types.

As the landscape evolves, adaptability, digital integration, and regulatory foresight will be essential for sustained growth and competitiveness.

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